Full-process quality traceability management for molding products
With the deepening of informatization in manufacturing, the demand for production quality management is increasing. As a key part of manufacturing, the quality control and traceability of molding products are crucial. This solution uses RFID technology to achieve full-process traceability of molding products, from raw material entry, production (injection molding, semi-finished and finished goods inventory, spraying, quality inspection, assembly, final inspection, and warehousing), to shipping, improving product quality, reducing production costs, and enhancing consumer trust.
RFID technology accelerates molding production, reduces inventory costs, improves yield, and boosts logistics efficiency. It enables fully automated production management, with RFID tags replacing barcodes for long-range and batch reading, overcoming the limitations of barcode visibility. RFID automatically identifies items at inspection stations, entry/exit points, and in processes like spraying and pre-inspection, improving production efficiency and minimizing human error.
The RFID tags are printed with a chip barcode, compatible with existing barcode systems to avoid asset waste. RFID tags are applied starting from injection molding, tracking data through all stages—storage, spraying, inspection, assembly, and shipment—optimizing production lines, inventory, and warehouse management, while upgrading traditional barcode systems to greatly improve production management.
System Composition
System Characteristics
Full-Process Traceability Management
Use RFID technology to achieve full-process traceability from raw material entry to shipment, ensuring product quality and consumer trust
Efficient Data Collection and Recognition
RFID tags replace traditional barcodes for long-range, batch reading, significantly improving data collection efficiency and accuracy
Automation and Intelligent Production
Automatic identification and data collection reduce human intervention, enhance production levels, and minimize errors caused by manual operation
Real-Time Data Monitoring and Management
Provide a web interface for reader configuration, upgrade management, and status queries, enabling cross-platform monitoring and maintenance to ensure system operation
Optimized Production Line and Warehouse Management
Track large products, control quality, manage inventory, optimize production line and warehouse planning, and improve management efficiency
Reduce Error Rates and Costs
Automated data collection reduces human error rates, lowers production costs, and improves production efficiency and yield